Mylar Bags
Mylar Bags
10
What Are Mylar Bags?
As the name suggests, mylar bags are highly resistant, well sealed, durable packaging solutions. You may hear the term “Mylar” being tossed around constantly in the packaging industry. Mylar is a highly engineered polyester film. It is technically known as BoPET. Our range of custom mylar bags available in various styles and formats.
We make Mylar bags by combining a microscopic layer of aluminum foil and metalized film at our production floor located in Sugarland, TX. This multilayer construction blocks out the elements that cause products to degrade fast. The presence of an airtight seal extends the life of your products by months, or even years.
ColorWing’s Complete Line Of Custom Mylar Bags
We offer a massive variety of FDA approved mylar bag packaging to accommodate a wide range of businesses. Whether you need a simple flat lay pouch to pack tightly in a shipping box or a complex stand-up design with custom spouts, our production floor handles it all. We design each format to solve specific user experience, logistical or retail problems.
Here is a breakdown of our core mylar bags bulk products.
Custom Flat Pouches
Our custom flat pouches are also referred to as lay-flat pouches. They are ideal for single serve items or sample packs. We utilize high barrier materials to block oxygen and moisture completely. Because they have no bottom gusset, these pack completely flat in shipping boxes, saving you massive amounts of money on bulk freight.
Custom Eco Friendly Pouches
Sustainability drives modern purchasing decisions. In addition to being recyclable and compostable, our film structures offer strong protection from the elements.
You get a green footprint without sacrificing the freshness and quality of your products. These customized eco friendly pouches are the perfect match for organic food lines and environmentally conscious brands.
Custom Flat Bottom Pouches
Often referred to as box pouches, these structures stand tall and rigid on retail shelves. They offer five distinct printable sides and give you maximum branding space. ColorWing’s proficient team engineers custom flat bottom pouches that can hold high quantities of heavy coffee beans or protein powder without tipping over.
Custom Mylar Bags
This is our flagship manufacturing product. A PET, AL, and PE laminate structure makes these high-barrier bags completely light-proof, moisture-proof, and oxygen-proof. These custom mylar bags can be die cut into any shape and can be printed in any finish. If you require a product with the longest shelf life, this is what you need.
Custom Bubble Mailers
Protect your delicate items during rough transit with our custom bubble mailers. You can have your logo directly printed on the durable outer plastic shell. An inner lining of thick bubbles absorbs heavy shock and reduces return rates from damaged goods. These pouches are not less than a blessing for e-commerce brands shipping physical products directly to consumers.
Custom Spout Pouches
If you want the smartest way to package liquids, then choose our custom spout pouches. We ultrasonically weld a rigid plastic spout and resealable cap directly into the flexible film. These bags use seventy percent less plastic than traditional rigid bottles. Due to this, they also weigh practically nothing. It cuts your outbound shipping costs instantly.
Custom Stand Up Pouches
These bags are the gold standard for modern retail. This bag can stand independently on the shelf thanks to its gusseted bottom. We add laser scored tear notches and resealable zippers for ultimate user convenience. If you're looking for jerky, snacks, baking mixes, or loose leaf tea, our custom stand up pouches are your top choices.
Custom Roll Stocks
ColorWing’s custom roll stocks are designed specifically for high-speed automated form-fill-seal machines. Our team prints and laminates flexible film and delivers it to your facility on heavy-duty cores. It is the fastest and most cost-effective way to produce candy wrappers, individual snack bars, or single-serve portioned powders in high quantities.
Custom Poly Mailers
Our custom poly mailers are tough and weather resistant shipping bags designed to withstand transportation. The co extruded polyethylene we use prevents tearing, ripping, and punctures during shipping. They are lightweight, secure, and accept full color edge to edge printing. Put a shipping label on the front and send your clothing or soft goods safely.
Custom Clear Mylar Bags
Give your customers a clear view of what they are paying for. We use a clear PET/PE structure with an active oxygen barrier to keep the contents fresh. ColorWing’s top quality custom clear mylar bags are ideal for colorful confections, baked goods, and premium whole spices.
Various Customization Options in ColorWing’s Mylar Bags
Differentiation in this highly competitive business landscape is not a choice anymore, it's indispensable now. Your products' customized packaging favors your brand’s value. We do not sell off-the-shelf packaging solutions to US businesses. Every run on our machines is built exactly to your unique product’s dimensions. We give your complete control on details so you can choose features as per your customers’ demands.
Here’s which personalization options we offer for custom mylar bags USA.
Size & Dimension Guide
The thickness is just as important as the outer dimensions. Our machines are calibrated to suit your durability requirements.
3.5 mil: Suitable for light retail and short shelf-life items. It is cost-effective and runs quickly through automated filling machines.
5 mil: This is the sweet spot for most applications. It is used in food, gummies, protein and powder. Also, it resists wrinkling when placed on a shelf.
7 mil: It is recommended for long term food storage, emergency preparation, and freeze dried goods that might puncture thinner plastics.
Film & Material Selection
A mylar bag packaging's material structure determines its performance. We offer various material choices to match the film to your specific payload.
3-layer PET/AL/PE: It is the industry standard for food and supplements. Moisture and oxygen cannot penetrate the foil barrier.
Kraft/MPET/PE: This material is the go-to choice for premium food and coffee. It offers a natural, organic look with excellent barrier properties.
Clear PET/PE: It's perfect for showcasing products. This allows the buyer to see the candy or cosmetics while still protecting them from oxygen.
Matte OPP/VMPET/PE: It creates a premium finish that is soft to the touch. This material feels like velvet in the hand and reduces glare under harsh retail lighting.
Closure & Seal Types
Your customer's experience is determined by how they interact with the custom mylar bag. Our mechanical features are designed to improve the usability of the website.
Resealable zip lock: We use press to close low density plastic tracks that click shut firmly, keeping air out after opening.
Heat seal top: It is crucial for the creation of tamper evident packaging. To access the zipper, the top must be ripped off.
Tear notch: Our heat seals come with a laser-cut notch above the zipper, which can be easily ripped without the use of scissors.
Euro hang hole: We die-cut a reinforced hole at the top of the pouch if your product will hang from a retail peg display.
Mylar vacuum seal bags: We manufacture pouches that are designed to withstand the heavy suction of commercial vacuum sealers without collapsing the layers.
Printing and Finishes Options For Mylar Bags Wholesale
Packaging artwork should pop enough to engage customers in supermarkets. We offer multiple printing technologies to suit your budget and volume requirements. We utilize full-color digital print technology for low MOQ orders. There are no plate costs, and we can print high-resolution imagery fast.
To facilitate mid to large orders, we switch to flexographic printing that dramatically lowers per unit cost. For mylar bag wholesale orders, we offer pantone matching techniques to keep brand colors strictly consistent. We apply spot UV coating to make specific logos shine against a matte background to make the pouch stand out. From a distance, holographic or metallic foil stamping catches the customer's attention.
Industries We Serve With Custom Mylar Pouches
We manufacture wholesale mylar pouches for highly regulated markets that require strict compliance and flawless performance. In case your product is sensitive to the environment, our film structure is engineered to protect it.
Here is how we support specific sectors.
Food & Supplement Brands
You run a food or supplement brand, so you know the FDA strictly regulates packaging. We do too. We make food safe packaging using a standard 3 layer structure. We source only BPA free raw materials so they can comply with federal regulations and compliances. Gummies, baking mixes, and nutritional powders all require a pouch to keep them fresh. We use solvent free inks for all our food packaging. Absolutely no chemical odors will ever bleed into your product. All consumables remain pure, safe, and ready to eat.
Emergency Items
Long term food storage demands extreme barrier properties. We manufacture our mylar bags with oxygen absorbers in mind. It ensures the heat seal top melts perfectly and evenly to prevent any microscopic air leaks over a longer lifespan. When your buyers need to know their emergency rations are secure, our 7 mil structures deliver absolute peace of mind.
Tea And Coffee Roasters
A fresh roast of coffee beans releases carbon dioxide for days after it is roasted. We manufacture bulk mylar bags specifically for roasters, mechanically integrating one-way degassing valves into the film during production.
For premium coffee and loose-leaf tea, we frequently run a Kraft/MPET/PE material blend. This gives your brand that classic, artisanal paper aesthetic on the outside while maintaining a high-performance metalized barrier on the inside. Light and oxygen are the enemies of fresh beans.
Our laminated structures block all of the ultra violet light. We install heavy-duty resealable zippers so your buyers can maintain that freshness long after the initial opening. When you order custom mylar bags wholesale from our floor, you get perfectly consistent CMYK printing across every SKU.
Save Costs On Your Next Custom Mylar Bags Order With ColorWing
Packaging costs are recurring and most businesses overpay due to lack of knowledge about savings. ColoWing’s mylar packaging wholesale model is built around direct local manufacturing, volume efficiency, and zero hidden costs. Whether you order 1000 units or 10,000 units, our tiered pricing reduces as you grow your order.
There is no need for a 7 mil foil laminated bag for every product. Our wholesale mylar bag program can help you save big. Getting the specification right the first time avoids costly reorders and wasted inventory. Our digital printing process eliminates the plate setup costs. Every bulk mylar pouch order includes free digital proof, free design assistance, and free dieline template. Our team also guides you on material choice.
If you want to know how much your orders will cost before you commit, then share mylar bag style, size and quantity with our team and get a quote now.
What Are Mylar Bags?
As the name suggests, mylar bags are highly resistant, well sealed, durable packaging solutions. You may hear the term “Mylar” being tossed around constantly in the packaging industry. Mylar is a highly engineered polyester film. It is technically known as BoPET. Our range of custom mylar bags available in various styles and formats.
We make Mylar bags by combining a microscopic layer of aluminum foil and metalized film at our production floor located in Sugarland, TX. This multilayer construction blocks out the elements that cause products to degrade fast. The presence of an airtight seal extends the life of your products by months, or even years.
ColorWing’s Complete Line Of Custom Mylar Bags
We offer a massive variety of FDA approved mylar bag packaging to accommodate a wide range of businesses. Whether you need a simple flat lay pouch to pack tightly in a shipping box or a complex stand-up design with custom spouts, our production floor handles it all. We design each format to solve specific user experience, logistical or retail problems.
Here is a breakdown of our core mylar bags bulk products.
Custom Flat Pouches
Our custom flat pouches are also referred to as lay-flat pouches. They are ideal for single serve items or sample packs. We utilize high barrier materials to block oxygen and moisture completely. Because they have no bottom gusset, these pack completely flat in shipping boxes, saving you massive amounts of money on bulk freight.
Custom Eco Friendly Pouches
Sustainability drives modern purchasing decisions. In addition to being recyclable and compostable, our film structures offer strong protection from the elements.
You get a green footprint without sacrificing the freshness and quality of your products. These customized eco friendly pouches are the perfect match for organic food lines and environmentally conscious brands.
Custom Flat Bottom Pouches
Often referred to as box pouches, these structures stand tall and rigid on retail shelves. They offer five distinct printable sides and give you maximum branding space. ColorWing’s proficient team engineers custom flat bottom pouches that can hold high quantities of heavy coffee beans or protein powder without tipping over.
Custom Mylar Bags
This is our flagship manufacturing product. A PET, AL, and PE laminate structure makes these high-barrier bags completely light-proof, moisture-proof, and oxygen-proof. These custom mylar bags can be die cut into any shape and can be printed in any finish. If you require a product with the longest shelf life, this is what you need.
Custom Bubble Mailers
Protect your delicate items during rough transit with our custom bubble mailers. You can have your logo directly printed on the durable outer plastic shell. An inner lining of thick bubbles absorbs heavy shock and reduces return rates from damaged goods. These pouches are not less than a blessing for e-commerce brands shipping physical products directly to consumers.
Custom Spout Pouches
If you want the smartest way to package liquids, then choose our custom spout pouches. We ultrasonically weld a rigid plastic spout and resealable cap directly into the flexible film. These bags use seventy percent less plastic than traditional rigid bottles. Due to this, they also weigh practically nothing. It cuts your outbound shipping costs instantly.
Custom Stand Up Pouches
These bags are the gold standard for modern retail. This bag can stand independently on the shelf thanks to its gusseted bottom. We add laser scored tear notches and resealable zippers for ultimate user convenience. If you're looking for jerky, snacks, baking mixes, or loose leaf tea, our custom stand up pouches are your top choices.
Custom Roll Stocks
ColorWing’s custom roll stocks are designed specifically for high-speed automated form-fill-seal machines. Our team prints and laminates flexible film and delivers it to your facility on heavy-duty cores. It is the fastest and most cost-effective way to produce candy wrappers, individual snack bars, or single-serve portioned powders in high quantities.
Custom Poly Mailers
Our custom poly mailers are tough and weather resistant shipping bags designed to withstand transportation. The co extruded polyethylene we use prevents tearing, ripping, and punctures during shipping. They are lightweight, secure, and accept full color edge to edge printing. Put a shipping label on the front and send your clothing or soft goods safely.
Custom Clear Mylar Bags
Give your customers a clear view of what they are paying for. We use a clear PET/PE structure with an active oxygen barrier to keep the contents fresh. ColorWing’s top quality custom clear mylar bags are ideal for colorful confections, baked goods, and premium whole spices.
Various Customization Options in ColorWing’s Mylar Bags
Differentiation in this highly competitive business landscape is not a choice anymore, it's indispensable now. Your products' customized packaging favors your brand’s value. We do not sell off-the-shelf packaging solutions to US businesses. Every run on our machines is built exactly to your unique product’s dimensions. We give your complete control on details so you can choose features as per your customers’ demands.
Here’s which personalization options we offer for custom mylar bags USA.
Size & Dimension Guide
The thickness is just as important as the outer dimensions. Our machines are calibrated to suit your durability requirements.
3.5 mil: Suitable for light retail and short shelf-life items. It is cost-effective and runs quickly through automated filling machines.
5 mil: This is the sweet spot for most applications. It is used in food, gummies, protein and powder. Also, it resists wrinkling when placed on a shelf.
7 mil: It is recommended for long term food storage, emergency preparation, and freeze dried goods that might puncture thinner plastics.
Film & Material Selection
A mylar bag packaging's material structure determines its performance. We offer various material choices to match the film to your specific payload.
3-layer PET/AL/PE: It is the industry standard for food and supplements. Moisture and oxygen cannot penetrate the foil barrier.
Kraft/MPET/PE: This material is the go-to choice for premium food and coffee. It offers a natural, organic look with excellent barrier properties.
Clear PET/PE: It's perfect for showcasing products. This allows the buyer to see the candy or cosmetics while still protecting them from oxygen.
Matte OPP/VMPET/PE: It creates a premium finish that is soft to the touch. This material feels like velvet in the hand and reduces glare under harsh retail lighting.
Closure & Seal Types
Your customer's experience is determined by how they interact with the custom mylar bag. Our mechanical features are designed to improve the usability of the website.
Resealable zip lock: We use press to close low density plastic tracks that click shut firmly, keeping air out after opening.
Heat seal top: It is crucial for the creation of tamper evident packaging. To access the zipper, the top must be ripped off.
Tear notch: Our heat seals come with a laser-cut notch above the zipper, which can be easily ripped without the use of scissors.
Euro hang hole: We die-cut a reinforced hole at the top of the pouch if your product will hang from a retail peg display.
Mylar vacuum seal bags: We manufacture pouches that are designed to withstand the heavy suction of commercial vacuum sealers without collapsing the layers.
Printing and Finishes Options For Mylar Bags Wholesale
Packaging artwork should pop enough to engage customers in supermarkets. We offer multiple printing technologies to suit your budget and volume requirements. We utilize full-color digital print technology for low MOQ orders. There are no plate costs, and we can print high-resolution imagery fast.
To facilitate mid to large orders, we switch to flexographic printing that dramatically lowers per unit cost. For mylar bag wholesale orders, we offer pantone matching techniques to keep brand colors strictly consistent. We apply spot UV coating to make specific logos shine against a matte background to make the pouch stand out. From a distance, holographic or metallic foil stamping catches the customer's attention.
Industries We Serve With Custom Mylar Pouches
We manufacture wholesale mylar pouches for highly regulated markets that require strict compliance and flawless performance. In case your product is sensitive to the environment, our film structure is engineered to protect it.
Here is how we support specific sectors.
Food & Supplement Brands
You run a food or supplement brand, so you know the FDA strictly regulates packaging. We do too. We make food safe packaging using a standard 3 layer structure. We source only BPA free raw materials so they can comply with federal regulations and compliances. Gummies, baking mixes, and nutritional powders all require a pouch to keep them fresh. We use solvent free inks for all our food packaging. Absolutely no chemical odors will ever bleed into your product. All consumables remain pure, safe, and ready to eat.
Emergency Items
Long term food storage demands extreme barrier properties. We manufacture our mylar bags with oxygen absorbers in mind. It ensures the heat seal top melts perfectly and evenly to prevent any microscopic air leaks over a longer lifespan. When your buyers need to know their emergency rations are secure, our 7 mil structures deliver absolute peace of mind.
Tea And Coffee Roasters
A fresh roast of coffee beans releases carbon dioxide for days after it is roasted. We manufacture bulk mylar bags specifically for roasters, mechanically integrating one-way degassing valves into the film during production.
For premium coffee and loose-leaf tea, we frequently run a Kraft/MPET/PE material blend. This gives your brand that classic, artisanal paper aesthetic on the outside while maintaining a high-performance metalized barrier on the inside. Light and oxygen are the enemies of fresh beans.
Our laminated structures block all of the ultra violet light. We install heavy-duty resealable zippers so your buyers can maintain that freshness long after the initial opening. When you order custom mylar bags wholesale from our floor, you get perfectly consistent CMYK printing across every SKU.
Save Costs On Your Next Custom Mylar Bags Order With ColorWing
Packaging costs are recurring and most businesses overpay due to lack of knowledge about savings. ColoWing’s mylar packaging wholesale model is built around direct local manufacturing, volume efficiency, and zero hidden costs. Whether you order 1000 units or 10,000 units, our tiered pricing reduces as you grow your order.
There is no need for a 7 mil foil laminated bag for every product. Our wholesale mylar bag program can help you save big. Getting the specification right the first time avoids costly reorders and wasted inventory. Our digital printing process eliminates the plate setup costs. Every bulk mylar pouch order includes free digital proof, free design assistance, and free dieline template. Our team also guides you on material choice.
If you want to know how much your orders will cost before you commit, then share mylar bag style, size and quantity with our team and get a quote now.
Revealing Your Brand’s Story Through Exceptional Packaging
Frequently asked questions
Yes. ColorWing manufactures die cut mylar bags to match any custom shape your branding requires. Our custom steel dies can be adapted to match any profile, whether it's your company logo, a mason jar, or a piece of fruit you need.
It depends entirely on your payload. It is recommended to use 3.5 mil for light retail items with high turnover. We use 5 mil for standard food, powders, and gummies. Whenever possible, we upgrade our emergency preparedness film to 7 mil when it comes to products with sharp edges that could puncture thinner films.
While the bags feature a resealable zipper for the consumer, you must seal the top opening in your facility to make them tamper-evident. You need a commercial impulse heat sealer. Using commercial suction equipment, you can seal them before heat sealing as mylar vacuum seal bags for specific preservation needs.
Yes, mylar food storage bags are the industry standard for long term preservation. A 7 mil mylar bag sealed with oxygen absorbers and heat sealed on top creates an oxygen-free environment. It prevents the growth of bacteria and oxidation in dry foods for up to 25 years.